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Deformational
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Mechanical, electrical and heat transferring connectors

The bonding based on the conjugation of the finned sites of the parts, followed by plastic deformation of fined sites.

Mechanical, electrical and heat transferring connectors
Fig. 1 - Principle of connection



Permanent bus bar connection, including Cu-Al connection

Fig. 2 - Permanent bus bar connection, including Cu-Al connection




Mechanical, electrical and heat transferring connectors
Mechanical, electrical and heat transferring connectors
Fig. 3 - Cu-Al
Fig. 4 - Ti-Cu



Mechanical, electrical and heat transferring connectors
Mechanical, electrical and heat transferring connectors
Fig. - Cu-Cu
Fig. - Cu-PTFE

Main advantages

  • fast connection (press, vice, crimping or impact tool)
  • minimal transition resistance in comparison with bolting, reducing the cross section of the bas bar without loss of transmission capacity
  • invariance of transition resistance when heat cycling
  • contact area of the mating parts is several times larger than the original, which provides high-quality electrical and thermal contact with high mechanical strength
  • the possibility of joining dissimilar materials, including the possibility of bi-metal, plating parts other metals or polymer sheets (films). When plating by polymers and soft metal DC machining necessary part only.

 

PUBLICATIONS

Article: Novel Electrical Joints..., part1

Article: Novel Electrical Joints..., part2

 

 

 
 
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